IEC 60502-1 Cables

600/1000V, PVC Insulated Cables according to IEC 60502-1 (unarmoured)

Application:

These IEC 60502-1 cables are used for electricity supply in low voltage installation system, They are suitable for installation in indoors and outdoors, in cable ducts, under ground, in power and switching stations, local energy distributions, industrial plants, where there is no risk of mechanical damage.

Construction:

Conductors
Copper or Aluminium conductor, round standed or Shaped, Class 2 to IEC 60228, BS EN 60228. For smaller sizes, a solid round conductor, Class 1 as per IEC 60228, BS EN 60228 can also be supplied upon request.

Insulation

PVC Insulation material and thickness shall be as per IEC 60502-1 and BS 6346. PVC material shall be Type A as per IEC 60502-1 or TI1 as per BS EN 50363. PVC Insulation material as per SASO 1694 rated for 85°C continuous operation is also available upon special request.

Colour Code	Colour Code (1) :
	1 Core	:	Red or Black
	2 Cores	:	Red, Black
	3 Cores	:	Red, Yellow, Blue
	4 Cores	:	Red, Yellow, Blue, Black
	5 Cores	:	Red, Yellow, Blue, Black, Green
	Above 5 Cores:		Black Cores with White numerals
	Colour Code (2) :
	1 Core	:	Brown or Blue
	2 Cores	:	Brown or Blue
	3 Cores	:	Brown, Black, Grey
	4 Cores	:	Blue, Brown, Black, Grey
	5 Cores	:	Green/Yellow, Blue, Brown, Black, Grey
	Above 5 Cores:		Black Cores with White numerals

Assembly /	Two, Three or Four insulated conductors are laid-up together with non-hygroscopic
Inner Sheath	fillers and the assembly is bedded with an extruded layer of PVC. In case of non
	armoured cables, this layer may be omitted
Armour	Aluminum/Galvanized Steel Wires applied helically over the bedding as per IEC
	60502 or as per BS 5467, BS 6346. Single core cables shall be Aluminium wire
	armour. Aluminum/Steel Tapes applied helically over the bedding of multi-core cables
	as per IEC 60502.
Outer	Outer sheath shall be of Extruded PVC Type ST2 as per IEC 60502-1 or Type 9 as
Sheath	BS 6346/5467.
	Special type of PVC sheathing material such as Fire Retardant PVC, Anti-Termite
	PVC, Anti-Rodent PVC, Sunlight resistant PVC, Oil Resistant PVC are available on
	special request. Also, special sheathing materials such as LLDPE, MDPE, HDPE,
	LSF, CPE are available on request.
Fire	Cables can be supplied with special flame retardant PVC outer sheath to comply with
Performance	the flame test requirements of IEC 60332-3-22, IEC 60332-3-23 and IEC 60332-3-24,
of Cable	can also supply cables with Low Smoke Halogen Free (LSHF) material according to
Sheaths	IEC 60502-1, BS 7211, BS 6724 or other equivalent standards.

Cable Parameters:

PVC insulation

Single core(unarmoured)

Nominal Cross Section	Diameter of Conductor (Approx.)	Nominal Insulation Thickness	Nominal PVC Sheath Thickness	Overall Diameter (Approx.)	Weight of Cable (Approx.)
mm²	mm	mm	mm	mm	Kg/Km
1x4	2.6	1	1.4	7.5	95
1x6	3.1	1	1.4	8	120
1x10	4	1	1.4	9	165
1x16	5	1	1.4	10	230
1x25	6.3	1.2	1.4	12	340
1x35	7.4	1.2	1.4	13	450
1x50	8.8	1.4	1.4	14.5	570
1x70	10.6	1.4	1.4	16	800

Nominal Cross Section	Diameter of Conductor (Approx.)	Nominal Insulation Thickness	Nominal PVC Sheath Thickness	Overall Diameter (Approx.)	Weightof Cable (Approx.)
mm²	mm	mm	mm	mm	Kg/Km
1x95	12.4	1.6	1.5	18.5	1070
1x120	14	1.6	1.5	20	1300
1x150	15.5	1.8	1.6	22	1600
1x185	17.4	2	1.7	24	1980
1x240	20.3	2.2	1.7	27	2560
1x300	22.7	2.4	1.8	30	3180
1x400	25.4	2.6	1.9	33	4060
1x500	28.8	2.8	2	37	5140
1x630	30.4	2.8	2.2	42	6600

Two cores(unarmoured)

Nominal Cross Section	Diameter of Conductor (Approx.)	Nominal Insulation Thickness	Nominal PVC Sheath Thickness	Overall Diameter (Approx.)	Weightof Cable (Approx.)
mm²	mm	mm	mm	mm	Kg/Km
2x1.5	1.6	0.8	1.8	12	205
2x2.5	2	0.8	1.8	13	250
2x4	2.6	1	1.8	15	330
2x6	3.1	1	1.8	16	400
2x10	4	1	1.8	17.5	525
2x16	5	1	1.8	20	720
2x25	6.3	1.2	1.8	23.5	1030
2x35	7.4	1.2	1.8	25.5	1320
2x50	8.8	1.4	1.8	28.5	1670
2x70	10.6	1.4	1.8	32	2290
2x95	12.4	1.6	1.9	37	3060
2x120	14	1.6	2	40	3700
2x150	15.5	1.8	2.2	44	4500
2x185	17.4	2	2.3	48	5570
2x240	20.3	2.2	2.5	55	7180

Three cores(unarmoured)

Nominal Cross Section	Diameter of Conductor (Approx.)	Nominal Insulation Thickness	Nominal PVC Sheath Thickness	Overall Diameter (Approx.)	Weight of Cable (Approx.)
mm²	mm	mm	mm	mm	Kg/Km
3x1.5	1.6	0.8	1.8	13	230
3x2.5	2	0.8	1.8	13.5	280
3x4	2.6	1	1.8	15.5	380
3x6	3.1	1	1.8	17	470
3x10	4	1	1.8	18.5	630
3x16	5	1	1.8	21	880
3x25	6.3	1.2	1.8	24.5	1280
3x35	7.4	1.2	1.8	27	1660
3x50	8.8	1.4	1.8	30	2110
3x70	10.6	1.4	1.9	35	2980
3x95	12.4	1.6	2	40	3930
3x120	14	1.6	2.1	43	4780
3x150	15.5	1.8	2.3	48	5880
3x185	17.4	2	2.4	52	7230
3x240	20.3	2.2	2.6	59	9390
3x300	22.7	2.4	2.7	65	11620
3x400	25.4	2.6	3.0	72	14730

Three cores+1(unarmoured)

Nominal Cross Section	Diameter of Conductor (Approx.)		Nominal Insulation Thickness		Nominal PVC Sheath Thickness	Overall Diameter (Approx.)	Weightof Cable (Approx.)
mm²	(3)mm	(1)mm	(3)mm	(1)mm	mm	mm	Kg/Km
3x 16/10	5	4	1	1	1.8	22	1000
3x 25/16	6.3	5	1.2	1	1.8	26	1460
3x 35/16	7.4	5	1.2	1	1.8	28	1830
3x 50/25	8.8	6.3	1.4	1.2	1.8	32	2410
3x 70/35	10.6	7.4	1.4	1.2	1.9	36	3360
3x 95/50	12.4	8.8	1.6	1.4	2.1	41	4440
3x120/70	14	10.6	1.6	1.4	2.2	46	5580
3x150/70	15.5	10.6	1.4	1.2	2.3	49	6580
3x185/95	17.4	12.4	1.6	1.4	2.5	54	8200
3x240/120	20.3	14	1.6	1.4	2.6	61	10570
3x300/150	22.7	15.5	1.8	1.6	2.8	67	13020
3x400/185	25.4	17.4	2	1.6	3.1	75	16560

Four cores(unarmoured)

Nominal Cross Section	Diameter of Conductor (Approx.)	Nominal Insulation Thickness	Nominal PVC Sheath Thickness	Overall Diameter (Approx.)	Weight of Cable (Approx.)
mm²	mm	mm	mm	mm	Kg/Km
4x70	10.6	1.4	2	38	3760
4x95	12.4	1.6	2.1	44	4960
4x120	14	1.6	2.3	48	6110
4x150	15.5	1.8	2.4	53	7450
4x185	17.4	2	2.6	58	9220
4x240	20.3	2.2	2.8	65	11900
4x300	22.7	2.4	3	72	14730
4x400	25.4	2.6	3.3	81	18830

Multi-cores(unarmoured)

Nominal Cross Section	Diameter of Conductor (Approx.)	Nominal Insulation Thickness	Nominal PVC Sheath Thickness	Overall Diameter (Approx.)	Weight of Cable (Approx.)
mm²	mm	mm	mm	mm	Kg/Km
5x1.5	1.6	0.8	1.8	14.5	300
7x1.5	1.6	0.8	1.8	15.5	360
10x1.5	1.6	0.8	1.8	19	460
12x1.5	1.6	0.8	1.8	19.5	510
14x1.5	1.6	0.8	1.8	20	570
19x1.5	1.6	0.8	1.8	22	710
21x1.5	1.6	0.8	1.8	23	770
24x1.5	1.6	0.8	1.8	25	870
30x1.5	1.6	0.8	1.8	26	1020
40x1.5	1.6	0.8	1.8	29	1290
48x1.5	1.6	0.8	1.8	32	1520
61x1.5	1.6	0.8	1.8	35	1900
5x2.5	2	0.8	1.8	16	375
7x2.5	2	0.8	1.8	17	460
10x2.5	2	0.8	1.8	20	590
12x2.5	2	0.8	1.8	21	660
14x2.5	2	0.8	1.8	22	740
19x2.5	2	0.8	1.8	24	940
21x2.5	2	0.8	1.8	25	1030
24x2.5	2	0.8	1.8	27	1150
30x2.5	2	0.8	1.8	29	1370
40x2.5	2	0.8	1.8	32	1810
48x2.5	2	0.8	1.8	36	2130
61x2.5	2	0.8	1.8	39	2630