IEC 60502-1 Cables

600/1000V, PVC Insulated Cables according to IEC 60502-1 (armoured)

Application:

These IEC 60502-1 cables are used for electricity supply in low voltage installation system, They are suitable for installation in indoors and outdoors, in cable ducts, under ground, in power and switching stations, local energy distributions, industrial plants, where there is no risk of mechanical damage.

Construction:

ConductorsCopper or Aluminium conductor, round standed or Shaped, Class 2 to IEC 60228, BS EN 60228. For smaller sizes, a solid round conductor, Class 1 as per IEC 60228, BS EN 60228 can also be supplied upon request.

Insulation

PVC Insulation material and thickness shall be as per IEC 60502-1 and BS 6346. PVC material shall be Type A as per IEC 60502-1 or TI1 as per BS EN 50363. PVC Insulation material as per SASO 1694 rated for 85°C continuous operation is also available upon special request.

Colour Code	Colour Code (1) :
	1 Core	:	Red or Black
	2 Cores	:	Red, Black
	3 Cores	:	Red, Yellow, Blue
	4 Cores	:	Red, Yellow, Blue, Black
	5 Cores	:	Red, Yellow, Blue, Black, Green
	Above 5 Cores:		Black Cores with White numerals
	Colour Code (2) :
	1 Core	:	Brown or Blue
	2 Cores	:	Brown or Blue
	3 Cores	:	Brown, Black, Grey
	4 Cores	:	Blue, Brown, Black, Grey
	5 Cores	:	Green/Yellow, Blue, Brown, Black, Grey
	Above 5 Cores:		Black Cores with White numerals

Assembly /	Two, Three or Four insulated conductors are laid-up together with non-hygroscopic
Inner Sheath	fillers and the assembly is bedded with an extruded layer of PVC. In case of non
	armoured cables, this layer may be omitted
Armour	Aluminum/Galvanized Steel Wires applied helically over the bedding as per IEC
	60502 or as per BS 5467, BS 6346. Single core cables shall be Aluminium wire
	armour. Aluminum/Steel Tapes applied helically over the bedding of multi-core cables
	as per IEC 60502.
Outer	Outer sheath shall be of Extruded PVC Type ST2 as per IEC 60502-1 or Type 9 as
Sheath	BS 6346/5467.
	Special type of PVC sheathing material such as Fire Retardant PVC, Anti-Termite
	PVC, Anti-Rodent PVC, Sunlight resistant PVC, Oil Resistant PVC are available on
	special request. Also, special sheathing materials such as LLDPE, MDPE, HDPE,
	LSF, CPE are available on request.
Fire	Cables can be supplied with special flame retardant PVC outer sheath to comply with
Performance	the flame test requirements of IEC 60332-3-22, IEC 60332-3-23 and IEC 60332-3-24,
of Cable	can also supply cables with Low Smoke Halogen Free (LSHF) material according to
Sheaths	IEC 60502-1, BS 7211, BS 6724 or other equivalent standards.

Cable Parameters:

PVC insulation

Single core( aluminum wire armoured)

Nominal Area	Approxonductor Diameter	Nominal Insulation thickness	Nominal beddingthickness	Nominal Alum Wire dia.	Nominal Sheath thickness	Approx.Overall Diameter	Approx.Weight
mm²	mm	mm	mm	mm	mm	mm	Kg/Km
1x10	4	1	1	0.8	1.8	14	300
1x16	5	1	1	0.8	1.8	15	375
1x25	6.3	1.2	1	0.8	1.8	16	500
1x35	7.4	1.2	1	0.8	1.8	18	625
1x50	8.8	1.4	1	1.25	1.8	20	835
1x70	10.6	1.4	1	1.25	1.8	22	1075
1x95	12.4	1.6	1	1.25	1.8	24	1385
1x120	14	1.6	1	1.6	1.8	26	1700
1x150	15.5	1.8	1	1.6	1.8	28	2025
1x185	17.4	2	1	1.6	1.8	31	2450
1x240	20.3	2.2	1	1.6	1.9	34	3100
1x300	22.7	2.4	1	2	2	38	3900
1x400	25.4	2.6	1.2	2	2.1	42	4875
1x500	28.8	2.8	1.2	2	2.2	45	6050
1x630	30.4	2.8	1.2	2	2.4	50	7625

Two cores(Galvanized steel wire armoured)

Nominal Area	Approxonductor Diameter	Nominal Insulation thickness	Nominal beddingthickness	Nominal Steel Wire dia.	Nominal Sheath thickness	Approx.Overall Diameter	Approx.Weight
mm²	mm	mm	mm	mm	mm	mm	Kg/Km
2x2.5	2	0.8	1	0.8	1.8	15	425
2x4	2.6	1	1	0.8	1.8	17	525
2x6	3.1	1	1	1.25	1.8	19	775
2x10	4	1	1	1.25	1.8	20	825
2x16	5	1	1	1.25	1.8	21	950
2x25	6.3	1	1	1.25	1.8	23	1150
2x35	7.4	1.2	1	1.6	1.8	27	1700
2x2.5	2	1.2	1	1.6	1.8	29	2050

Three cores(Galvanized steel wire armoured)

Nominal Area	Approxonductor Diameter	Nominal Insulation thickness	Nominal beddingthickness	Nominal Steel Wire dia.	Nominal Sheath thickness	Approx.Overall Diameter	Approx.Weight
mm²	mm	mm	mm	mm	mm	mm	Kg/Km
3x2.5 rm	2	0.8	1.2	0.8	1.8	16	465
3x4 re	2.3	1	1.2	1.25	1.8	18	685
3x4 rm	2.6	1	1.2	1.25	1.8	19	725
3x6 re	2.8	1	1.2	1.25	1.8	19	800
3x6 rm	3.1	1	1.2	1.25	1.8	20	850
3x10 re	3.6	1	1.2	1.25	1.8	21	1000
3x10 rm	4	1	1.2	1.25	1.8	22	1050
3x16 rm	5	1	1.2	1.25	1.8	24	1350
3x25 rm	6.3	1.2	1.2	1.6	1.8	29	1975
3x35 rm	7.4	1.2	1.2	1.6	1.8	31	2300

Nominal Area	Approxonductor Diameter	Nominal Insulation thickness	Nominal beddingthickness	Nominal Steel Wire dia.	Nominal Sheath thickness	Approx.Overall Diameter	Approx.Weight
mm²	mm	mm	mm	mm	mm	mm	Kg/Km
3x50 sm	-	1.4	1.2	1.6	2	32	2675
3x70 sm	-	1.4	1.2	2	2.1	36	3700
3x95 sm	-	1.6	1.2	2	2.2	41	4750
3x120 sm	-	1.6	1.2	2	2.3	44	5575
3x150 sm	-	1.8	1.4	2.5	2.5	49	7150
3x185 sm	-	2	1.4	2.5	2.7	53	8550
3x240 sm	-	2.2	1.5	2.5	2.9	59	10700
3x300 sm	-	2.4	1.6	2.5	3.1	65	12925
3x400 sm	-	2.6	1.6	3.15	3.4	74	16900
3x500 sm	-	2.8	1.8	3.15	3.6	81	20650

Three cores+1(Galvanized steel wire armoured)

Four cores(Galvanized steel wire armoured)

Nominal Area	Approxonductor Diameter	Nominal Insulation thickness	Nominal beddingthickness	Nominal Steel Wire dia.	Nominal Sheath thickness	Approx.Overall Diameter	Approx.Weight
mm²	mm	mm	mm	mm	mm	mm	Kg/Km
4x4 re	2.3	1	1	1.25	1.8	19	790
4x4 rm	2.6	1	1	1.25	1.8	20	825
4x6 re	2.8	1	1	1.25	1.8	21	925
4x6 rm	3.1	1	1	1.25	1.8	21	975
4x10 re	3.6	1	1	1.25	1.8	23	1175
4x10 rm	4	1	1	1.25	1.8	24	1250
4x16 rm	5	1	1	1.6	1.8	27	1750
4x25 rm	6.3	1.2	1	1.6	1.8	31	2375
4x35 sm	-	1.2	1	1.6	1.9	31	2600
4x50 sm	-	1.4	1	2	2.1	37	3625
4x70 sm	-	1.4	1.2	2	2.2	40	4575
4x95 sm	-	1.6	1.2	2.5	2.4	46	6350
4x120 sm	-	1.6	1.4	2.5	2.5	50	7525
4x150 sm	-	1.8	1.4	2.5	2.7	55	8950
4x185 sm	-	2	1.4	2.5	2.9	60	10650
4x240 sm	-	2.2	1.6	2.5	3.1	66	13575
4x300 sm	-	2.4	1.6	2.5	3.3	73	16425
4x400 sm	-	2.6	1.8	3.15	3.6	83	21500
4x500 sm	-	2.8	2	3.15	3.9	91	26500