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APPLICATIONS
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PVC Insulated Jumper Wires to IEC 60189-1
Application
The jumper wires are used for interconnection between terminal blocks at main distribution frames (MDF), cross connection cabinets (CCP) and distribution frames or boxes.
Standards
• IEC 60189-1
• IEC 60332-1
• UL1581 Sec.VW-1
Construction
Conductors
Solid annealed tinned copper 0.5/0.6/0.8mm as per IEC 60228 Class 1
Insulation
PVC
Twisted Pairs
Insulated conductors are twisted into pairs with varying lays to minimize crosstalk
Electrical & Mechanical Properties
| Nominal Conductor Diameter | mm | 0.5 | 0.6 | 0.8 |
|---|---|---|---|---|
| Conductor Size | mm2 | 0.196 | 0.283 | 0.5 |
| Maximum Conductor Resistance @20°C | Ω/km | 98 | 66 | 35 |
| Minimum Insulation Resistance @500V DC | MΩ.km | 50 | 50 | 50 |
| Nominal Insulation Thickness | mm | 0.225 | 0.225 | 0.275 |
| Nominal Insulated Conductor Diameter | mm | 0.95 | 1.05 | 1.35 |
Mechanical and Thermal Properties
Temperature range during operation (fixed state): -30°C – +70°C
Temperature range during installation (mobile state): -20°C – +50°C
Minimum bending radius: 7.5 x Overall Diameter
Color Code
Standard colour code is per IEC 60189-1
Dimensions And Weight
| Cable Code | Number of Wires | Nominal Insulation Thickness mm |
Maximum Overall Diameter mm |
Nominal Weight kg/km |
|---|---|---|---|---|
| 0.5mm Conductor, 0.95mm Insulated Wire | ||||
| TC189-Y-1W05 | 1 | 0.225 | 1.25 | 2.5 |
| TC189-Y-2W05 | 2 | 0.225 | 1.95 | 5.0 |
| TC189-Y-3W05 | 3 | 0.225 | 2.25 | 7.5 |
| TC189-Y-4W05 | 4 | 0.225 | 2.40 | 10.0 |
| TC189-Y-5W05 | 5 | 0.225 | 2.60 | 12.5 |
| 0.6mm Conductor, 1.05mm Insulated Wire | ||||
| TC189-Y-1W06 | 1 | 0.225 | 1.45 | 3.0 |
| TC189-Y-2W06 | 2 | 0.225 | 2.15 | 6.0 |
| TC189-Y-3W06 | 3 | 0.225 | 3.0 | 9.0 |
| TC189-Y-4W06 | 4 | 0.225 | 3.4 | 12.0 |
| 0.8mm Conductor, 1.35mm Insulated Wire | ||||
| TC189-Y-1W08 | 1 | 0.275 | 2.05 | 5.8 |
| TC189-Y-2W08 | 2 | 0.275 | 2.75 | 11.6 |
| TC189-Y-3W08 | 3 | 0.275 | 3.7 | 17.4 |
| TC189-Y-4W08 | 4 | 0.275 | 4.2 | 23.2 |
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