Solid PE Insulated & LAP Sheathed Air Core/Jelly Filled Cables to DIN VDE 0816

Application

The cables are designed for use as connection between central offices. The cables are suitable for installation in ducts and aerial installation with integral suspension strand. Jelly filled option is for subscriber’s cables installed underground or along the edge of pavement. An armoured option is offered for direct burial installations.

Standards

DIN VDE0816

Construction

Conductors
Solid annealed bare copper 0.4/0.6/0.8mm, as per class 1 of DIN VDE 0295/BS 6360/IEC 60228

Insulation
Solid polyethylene 2YI2 type as per DIN VDE 0207-2

Twisted?Pairs
Insulated conductors are twisted into pairs with varying lay length to minimize crosstalk

Cabling?Element
Star Quads

Cable Core Assembly
4 Cores are twisted into star quad. 5 star quads are stranded into a basic unit. 5 or 10 basic units each are stranded into one main unit. The star quads are grouped in units and stranded in layers to form the cable core. Standard make up is per DIN VDE 0816 in the Cable Make Up Diagram

Core Wrapping
One or more non-hygroscopic polyester tapes are helically or longitudinally laid with an overlap. These tapes furnish thermal, mechanical as well as high dielectric protection between shielding and individual conductors.

Moisture Barrier
A layer of aluminium tape (0.2mm) coated with PE-copolymer on one or both sides and applied longitudinally with overlap over the cable core to provide electrical shielding coverage and ensures a barrier against water vapor

Sheath
Black low or medium density polyethylene 2YM2 type as per DIN VDE 0207-3, being able to withstand exposure to sunlight, temperature variations, ground chemicals and other environmental contaminants

Ripcord
Ripcord may be provided for slitting the sheath longitudinally to facilitate its removal

Spare?Pairs (optional)
Spare pairs may be provided for large pair cables

Continuity Wire (optional)
Tinned copper drain wire may be longitudinally laid to ensure electrical continuity of the screen

Optional Construction

Jelly Filled Cable
The cable core interstices are filled with petroleum jelly to avoid longitudinal water penetration within the cable. The water resistant filling compound is applied to the air space between non-hygroscopic tape and shield shield and sheath within the cable core

Armoured Cable
Corrugated steel tape armour is applied over an optional inner polyethylene sheath with an overlap. An outer polyethylene sheath is applied over the armour

Type Codes

A-	Outdoor Cable
2Y	Polyethylene (PE) insulation
F	Continuous core filling
(L)2Y	Laminated sheath(copolymer-coated aluminium tape laminated to PE outer sheath)
SR	Corrugated steel tape
b	Armouring
T	Messenger of galvanized steel wires
StIII	Star quad in local cables
Bd	Unit-type stranding

Electrical Properties

Nominal Conductor Diameter	mm	0.4	0.6	0.8
Conductor Gauge Size	AWG	26	-	20
Conductor Size	mm2	0.126	0.283	0.5
Maximum Average Conductor Resistance @20°C	Ω/km	143	63	34.6
Minimum Insulation Resistance @500V DC	MΩ.km	5000	5000	5000
Maximum Average Mutual Capacitance @800Hz (for 95% cases)	nF/km	48	50	53
Maximum Individual Mutual Capacitance @800Hz (for 100% cases)	nF/km	50	52	55
Maximum Individual Capacitance Unbalance @800Hz pair-to-pair	?	?	?	?
K1 (100% of all values)	pF/500m	980	980	980
K1 (95% of all values)	pF/500m	420	420	420
K9-K12 (100% of all values)	pF/500m	800	800	800
K9-K12 (90% of all values)	pF/500m	200	200	200
Maximum Conductor Loop Resistance @20°C	Ω/km	300	130	73.2
Impedance @0.8KHz	Ω	994	665	500
Maximum Average Attenuation @0.8KHz	dB/km	1.49	1.04	0.78
Dielectric Strength 50Hz	?	?	?	?
Conductor to Conductor (2mins)	V AC	500	500	500
Conductor to Screen (2mins)	V AC	2000	2000	2000
Maximum Operating Voltage Peak Value	V	150	220	220
Nominal Insulation Thickness? (Air Core)	mm	0.20	0.25	0.3
(Jelly Filled)	mm	0.26	0.36	0.44
Nominal Insulated Conductor Diameter (Air Core)	mm	0.8	1.1	1.4
(Jelly Filled)	mm	0.92	1.32	1.68

Mechanical and Thermal Properties

Temperature range during operation (fixed state):?-30°C – +70°C
Temperature?range during installation (mobile state):?-20°C – +50°C?
Minimum?bending radius:?10 x Overall Diameter (unarmoured cables);15 x Overall Diameter (armoured cables)

Colour Code

Quads
The single core is identified by black ring markings:

Side Circuit 1	a-wire	without marking
	b-wire	1 mark distance 17mm
Side Circuit 2	a-wire	2 marks distance 34mm
	b-wire	2 marks distance 17mm

Subunits

Basic colours for the wire insulation of the 5 star quads of a basic unit:

Quad 1 Red	Quad 2 Green	?
Quad 3 Grey	Quad 4 Yellow	Quad 5 White

The tracer units are coded with a red helix, all other units by a white binder

Dimensions And Weight

Solid PE Insulated and LAP Sheathed Air Core Cable to DIN VDE 0816
VDE CODE: A-2Y(L)2Y…x2x0.4/0.6/0.8 StIII Bd

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