Composite Cables
HDMI Bulk Cable(5 Pairs + 4 Conductors)

Construction:

Element 1:5PR×30AWG(Cu/Foam Skin/Individual Al-mylar Screen+ TC Drain Wire)

Conductor	Stranded bare copper wire, 30AWG(7/38AWG)
Insulation	Foam skin. Thickness 0.235mm. Outer diameter 0.76+0.05mm
Core Identification	1PR=Black/White; 2PR=Black/Brown, 3PR=Black/red; 4PR=Black/Orange
Twisting	The cores shall twisted together in pair, the lay between each twist shall not exceed 100 mm
Individual Shield	Aluminum/ mylar laminated tape applied with the metallic side down in electrical contact with a 30AWG tinned copper drain wire (7 strands formation). A 23 micron mylar tape is applied over the screening tape with a minimum 25% overlap.

Element 2: 4C×30AWG(7/38AWG) Stranded TC/PP

Conductor	Stranded bare copper wire, 30AWG(7/38AWG)
Insulation	PP. Thickness 0.13mm. Outer diameter 0.55+0.05mm
Insulation Color	Blue, Green, Violet, Grey and White

Element Assembly

Overall Screen	Aluminum/ mylar tape
Braid Shield	Braid of tinned copper wire. Coverage ≥ 90%
Outer Sheath	LSFROH elastomeric sheath,Thickness 1.0mm. Outer diameter 6.5+0.5mm, other materail is optional
Sheath Color	Black or as per the client's requirement

Physical Properties:

Temperature rating: -25°C to +80°C
Minimum bending radius: 3 x Overall Diameter

Electrical Properties:

Rated voltage: 30V
Max conductor resistance at 20°C: ≤376 Ohm/Km
Min insulation resistance: ≥100M Ohm/m
Spark test: Min. AC 500V/0.15second
Nom. differential impedance: 100+5 Ohm

Fire Performance in General:

Vertical flame propagation for a single insulated wire or cable
EN 50265-2-1; IEC 60332-1-2; NF C 32-070 2.1 (C2)
Vertical flame spread of vertically mounted bunched wires or cables
EN 50266-2-4 + EN 50305; IEC 60332-3-24; NF C 32-070 2.2 (C1); VDE 0472 Teil 804
Low Smoke Emission
EN 50268-2; IEC 61034-2; NF C 32-073 ;NF C 20-902; NF F 16 101; VDE 0472 Teil 816
Halogen Free
EN 50267-2-1; IEC 60754-1; NF C 32-074; NF C 20-454; VDE 0472 Teil 815
Low Corrosivity (Acidity & Conductivity)
EN 50267-2-2/3; IEC 60754-2; NF C 32-074; NF C 20-453; VDE 0472 Teil 813
Low Toxicity
EN 50305; NF X 70-100; NF F 63 808; TM1-04; BS6853
Smoke Index
NF F 63 808; BS6853; NF F 16 101

Fire Performance Relating to Rolling Stock Application:

DIN 5510-2
BS 6853
NF F16 101
NF F 63 808
EN 45545-2