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Composite Cables DVI Rolling Stock Cable (7P+1P+3C)

Construction:

Composite Cable

Element 1: 7PR×24AWG(Cu/PE/Individual Al-mylar Screen+ TC Drain Wire)

Conductor Stranded annealed tinned copper wire, 7/0.20mm
Insulation Polyethylene. Thickness 0.28mm. Outer diameter 1.16+0.05mm
Core Identification 1PR=White/Brown; 2PR=White/Red, 3PR=White/Green; 4PR=White/ Blue, 5PR=Grey/Black, 6PR=Pink/Orange, 7PR=Light Blue/Purple
Twisting The cores shall twisted together in pair, the lay between each twist shall not exceed 100 mm
Individual Shield Aluminum/ mylar laminated tape applied with the metallic side down in electrical contact with a 24AWG tinned copper drain wire (7 strands formation). A 23 micron mylar tape is applied over the screening tape with a minimum 25% overlap.

Element 2: 1PR×24AWG(7/0.2mm) Stranded TC/PE

Conductor Stranded annealed tinned copper wire, 7/0.20mm
Insulation High density polyethylene. Thickness 0.15mm. Outer diameter 0.9mm
Insulation Color Yellow and orange
Twisting wisted together in pair, the lay between each twist shall 100 mm

Element 3: 3C×24AWG(7/0.2mm) Stranded TC/PE

Conductor Stranded annealed tinned copper wire, 7/0.20mm
Insulation High density polyethylene.Thickness 0.15mm. Outer diameter 0.9mm
Insulation Color Red/Purple/White

Element Assembly

Overall Screen Aluminum/ mylar tape
Braid Shield Braid of tinned copper wire. Coverage ≥ 85%
Outer Sheath LSFROH elastomeric sheath,Thickness 1.0mm. Outer diameter 12.5+1mm, other materail is optional
Sheath Color Black or as per the client’s requirement

Physical Properties:

Temperature rating: -25°C to +80°C
Minimum bending radius: 3 x Overall Diameter

Electrical Properties:

Rated voltage: 30V
Max conductor resistance at 20°C: ≤89.2 Ohm/Km
Min insulation resistance: ≥100M Ohm/m
Test voltage: Min. AC 250V/1second
Nom. mutual capacitance at 1KHz: 57 pF/m

Fire Performance in General:

Vertical flame propagation for a single insulated wire or cable
EN 50265-2-1; IEC 60332-1-2; NF C 32-070 2.1 (C2)
Vertical flame spread of vertically mounted bunched wires or cables
EN 50266-2-4 + EN 50305; IEC 60332-3-24; NF C 32-070 2.2 (C1); VDE 0472 Teil 804
Low Smoke Emission
EN 50268-2; IEC 61034-2; NF C 32-073 ;NF C 20-902; NF F 16 101; VDE 0472 Teil 816
Halogen Free
EN 50267-2-1; IEC 60754-1; NF C 32-074; NF C 20-454; VDE 0472 Teil 815
Low Corrosivity (Acidity & Conductivity)
EN 50267-2-2/3; IEC 60754-2; NF C 32-074; NF C 20-453; VDE 0472 Teil 813
Low Toxicity
EN 50305; NF X 70-100; NF F 63 808; TM1-04; BS6853
Smoke Index
NF F 63 808; BS6853; NF F 16 101

Fire Performance Relating to Rolling Stock Application:

DIN 5510-2
BS 6853
NF F16 101
NF F 63 808